Lightweight Plastic Pallets Cut Costs in Export Logistics

February 3, 2026
Latest company blog about Lightweight Plastic Pallets Cut Costs in Export Logistics

Export businesses worldwide have long struggled with the limitations of traditional wooden pallets. The excessive weight, mandatory fumigation requirements, and potential bacterial contamination have consistently added unnecessary costs and operational complexity to global supply chains. A new generation of plastic pallets promises to revolutionize this essential logistics component.

EXP 100: Redefining Export Logistics

The EXP 100 plastic pallet represents a significant technological advancement in shipping materials. Constructed from a proprietary blend of polypropylene and polyethylene, this innovative design combines material strength with lightweight efficiency. Its nine-leg nested base configuration delivers exceptional stability while optimizing storage and transportation space utilization.

Performance Advantages Transforming Supply Chains
  • Lightweight Efficiency: Weighing just 12 pounds, the EXP 100 reduces transportation weight by approximately 30% compared to standard wooden pallets, resulting in measurable fuel savings and lower freight costs.
  • Space Optimization: The pallet's nested design allows for compact stacking of up to 78 units when empty, reducing warehouse storage requirements by as much as 80%.
  • Exceptional Load Capacity: Despite its lightweight construction, the EXP 100 maintains impressive load ratings of 2,200 pounds dynamic capacity and 3,500 pounds static capacity.
  • Global Compliance: As a fumigation-free solution, the pallet automatically meets ISPM 15 international shipping standards, eliminating documentation delays and additional treatment expenses.
  • Hygienic Construction: The non-porous plastic surface resists moisture absorption, prevents bacterial growth, and meets stringent hygiene requirements for food and pharmaceutical shipments.
  • Precision Engineering: Manufactured to exact 40″ × 48″ × 5.2″ dimensions, the pallet ensures compatibility with standard forklift equipment and automated handling systems.
  • Chemical Resistance: The material composition provides protection against acids, fats, solvents, and odors, making it suitable for diverse industrial applications.

This technological innovation in pallet design addresses multiple pain points in contemporary logistics operations. The combination of reduced weight, simplified compliance, and enhanced durability creates measurable improvements in supply chain efficiency while lowering total operational costs.